WI-04 · When something is wrong with a weld¶
Stop. Do not repair it and carry on.
- Raise an NCR (WMS-E-08) and pass it to the General Manager. Job Pack section 6.
- Anything welding-related goes to the Responsible Welding Coordinator. He decides whether it is reworked, repaired, conceded or scrapped — not the shop.
- Check whether other items are affected. If work has already gone out, say so immediately.
- Repairs are made only to an approved repair procedure — WMS-C-03.
- If the weld was made by the internal Welding Coordinator, the investigation goes to the RWC. The coordinator does not investigate himself.
No authorised weld repair is possible today
WMS-C-03 exists as a controlled structure and carries no welding parameters — they are the RWC's to determine and have not been received. Until it is signed, a non-conforming weld can be cut out, the part scrapped, or a concession sought. It cannot be repaired.
Work instruction under IDM-FPC-WQM-001. The manual governs; where this instruction and the manual differ, the manual is right and this is corrected.
Controlled copy. The controlled master of every document in this system is the
file held on the IDM server in the welding management system folder structure. This portal is a
controlled view of it. Where the two differ, the server file governs.